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Injection molding machine special manipulator how to operate?

The special manipulator of injection molding machine is an intelligent equipment, which is used for automatic taking, feeding and stacking in the production of injection molding machine. It can effectively improve production efficiency, reduce labor intensity and improve product quality. Below, I will introduce the operation method of injection molding machine special manipulator in detail.

Injection molding machine special manipulator operation mainly involves the following aspects:

1. Safe operation rules of manipulator
Before operating the injection molding machine special manipulator, the operator should first be familiar with the safe operation procedures of the manipulator. This includes the correct use of protective devices, avoiding the hand, head and other parts close to the manipulator's range of motion, and avoiding approaching the manipulator in the shutdown state. Operators should receive regular safety training to ensure the implementation and safety of operating procedures.

2. Robot debugging and program setting
Before using the manipulator, it needs to be debugged and programmed. In the debugging process, the operator needs to adjust the action, speed and grasping force of the manipulator according to the specific production requirements and product characteristics. At the same time, it is also necessary to input the relevant parameters of the product into the program of the robot to ensure that the robot can accurately perform the task.

3. Robot switch and start
Before starting to operate the manipulator, it is necessary to ensure that the switch is off to avoid accidental injury to the operator or damage to the manipulator. When opening the manipulator, the operator should carefully check the surrounding environment to ensure that there are no obstacles. At the same time, it is also necessary to ensure that the position and attitude of the manipulator and other parameters are set correctly.

4. Automatic operation of manipulator
The automatic operation of the manipulator is mainly divided into two stages: positioning and grasping. In the positioning stage, the operator needs to set the parameters such as the range of activity and speed of the manipulator according to the production rhythm of the injection molding machine to ensure that the manipulator can accurately reach the target position. In the grasping stage, the operator needs to adjust the grasping force and method of the manipulator according to the shape and material of the specific product to ensure that the product can be stably grasped.

5. Manual operation of the manipulator
During the automatic operation of the manipulator, if the action of the manipulator needs to be adjusted or the program reset, the operator can perform manual operation. Manual operation mainly includes pressing the corresponding button or rotating the control rod to control the movement of the manipulator. In the manual operation process, the operator needs to coordinate with the injection molding machine to ensure the safe and smooth operation.

6. Maintenance of manipulator
As a kind of precision equipment, the manipulator needs regular maintenance to extend its service life. Maintenance includes cleaning the dust and oil accumulation in various parts of the manipulator, checking the wear of the circuit and transmission device, and regularly changing the lubricating oil. At the same time, it is also necessary to deal with the failure of the robot in time to ensure its normal operation.

To sum up, the operation of the injection molding machine special manipulator needs to pay attention to safety, accuracy and flexibility. The operator should master the safe operation procedures of the manipulator, be familiar with the debugging and program setting methods, switch and start the manipulator correctly, implement automatic operation, perform manual operation flexibly, and carry out regular maintenance. Only the operator with professional training and practical experience can master the operation skills of the special manipulator of the injection molding machine to ensure the smooth progress of production.

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